04 · SPRAY DRYERS

Spray Drying Plant Optimisation

10× production increase through new equipment

Description

CAISA worked on the optimisation of a spray-drying plant, achieving —through new equipment and improved performance of the existing equipment— a tenfold increase in production. An optimisation achieved by reducing the downtime of the industrial plant.

In 2019 we worked on the optimisation of this spray-drying plant:

  • New combustion chamber and burner, ensuring optimal control of the air inlet temperature.
  • New air diffuser to give the airflow greater speed, with new settings for the flow “twist”.
  • New last-generation CMT TLC-30 atomiser (through our partnership with CMT), oil-free and with several operating alarms.
  • Improvement of the drying chamber outlet, avoiding dead zones and improving the transport of the dry product.
  • New connection ducts for better transport of the dry product, air circulation and connection of the new equipment (scrubber and inlet fan).
  • New gas scrubber to replace the bag filter.
  • Improvement in the location, number and power of the fans and speed drives.
  • Improvement of the plant’s energy efficiency.
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