The Project
CAISA fabricated and installed a sulfonation pilot plant for a client in the industrial chemicals sector, with the aim of validating the process at reduced scale before full industrial implementation. The project was organised around a modular installation concept of three units, facilitating transportation, installation and any future modifications to the process.
The scope of supply included the fabrication of the main reactor and all associated auxiliary equipment, as well as the design and fabrication of all required support structures. CAISA managed the complete modular installation: equipment positioning, process pipework connections, and installation of pumps, valves and field instrumentation for system automation.
The modular philosophy adopted enabled workshop activities to be optimised, minimising site assembly time and interference with other activities at the client’s premises.
Specifications
| Component | Detail |
|---|---|
| Configuration | Modular installation (3 units) |
| Main equipment | Reactor and auxiliary equipment |
| Structures | Full support structure fabricated by CAISA |
| Pipework | Process connections between modules |
| Automation | Pumps, valves and instrumentation |
Results
The pilot plant was delivered on schedule and successfully commissioned, allowing the client to commence process trials immediately. The modular installation proved to be an optimal solution for this type of project: it facilitates process modifications during the validation phase and simplifies subsequent scale-up to industrial production.
